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Jack Haley was a movie and vaudeville actor who is always remembered as the Tin Man in The Wizard of Oz (1939). The Tin Man role was originally was going to Buddy Ebsen, but due to allergic reaction from the aluminum powder makeup, Ebsen was taken out of the casting and Haley replaced him.
On June 1, 1979, Haley suffered a heart attack. He died on June 6, 1979, at the UCLA Medical Center in Los Angeles at the age of 81.
The Tin Man: The actor originally cast for this part was Buddy Ebsen. To create his “tin” face, an aluminum powder makeup was invented. After only ten days of filming, inhaling this powder caused Ebsen to have a severe reaction as the dust entered his lungs. He nearly died.
Originally, Ray Bolger was cast to play the role of Tin Man, despite his desire to play the Scarecrow. Buddy Ebsen was, at the time, cast as Scarecrow, and was convinced to swap roles with Bolger. While this pleased Bolger, it led to medical problems for Ebsen.
actor Jake Haley. Nine days into filming, Ebsen started to experience shortness of breath and cramping that sent him to the hospital. At one point his lungs failed due to exposure to The Wizard of Oz Tin Man paint. Ebsen remained hospitalized for two weeks during which the film's producer hired actor Jake Haley to replace him.